Product Description

The Double Stations Auto Bottom Welding Machine is a high-efficiency automated welding system specifically engineered for welding bottom discs onto metal containers and vacuum flasks. Controlled by an advanced PLC system and equipped with dual-station worktables, it supports both alternating double-station operation and independent single-station use. Driven by a stepper motor combined with a reducer, it ensures smooth spindle rotation and easy speed adjustments for consistent, high-quality welding results.

Key Machinery Features:

• PLC Control System: Integrates PLC logic control for simple, accurate, and user-friendly operation.

• High Degree of Automation: Combines manual feeding and pickup with fully automated welding execution.

• Double Station Design: Dual-station configuration boosts production efficiency, allowing flexible two-position or single-position work modes.

• Simple Jig Fixture: Designed with simple, easily fixable jigs to lower operational difficulty and setup time.

• Smooth Spindle Drive: Driven by a stepper motor and reducer for stable rotation, smooth speed regulation, and superior weld seams.

Industrial Applications:

• Automated circular seam welding for bottom discs of stainless steel vacuum flasks and bottles

• High-volume bottom disc welding for cylindrical metal bodies

Technical Sections:

• Control & Pneumatic Performance: Utilizes a PLC (XIN JE) control system operating within a pneumatic pressure range of 0.40.6 MPa and a rated power of 0.6 kW.

• Structure & Capacity: Features an overall machine dimension of 1340 x 700 x 2037 mm with a net weight of 350 kg. It accommodates pipe diameters of 30100 mm, lengths of 80350 mm, and wall thicknesses of 0.30.8 mm, delivering a high output of 8,00010,000 pcs per 10-hour shift.

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Frequently Asked Questions (FAQ):

• Q: What is the production capacity of this double station welding machine? 

• A: It delivers a high output of 8,000 to 10,000 pieces per 10-hour shift.

• Q: Can the machine operate on a single station? 

• A: Yes, it can work flexibly using both positions simultaneously or a single position independently.